Solutions for Manufacturing Processes

End-to-End Development of Test and Inspection Systems • Equipment Qualification • Process Validation

EXCO - Your Certified Partner for Industry and R&D

Whether for small production runs or high-volume manufacturing, EXCO’s experts develop, verify, and qualify your test systems, measuring equipment, and manufacturing facilities. From equipment qualification (from Design Qualification to Performance Qualification) to process validation, we ensure that your equipment and systems are perfectly aligned with your products and comply with all relevant standards.

EXCO User Storys

From Test System Qualification to a Validated Production Line

Our client from the medical technology industry was looking for a reliable partner to qualify its test systems and validate the production line used for manufacturing medical devices. To support this initiative, the company commissioned EXCO. Our experts carried out the required qualification and validation activities and supported the project through to its successful completion.

Automated test system for qualification, measurement technology, and verification of embedded systems in industrial applications.

What were EXCO’s responsibilities?

  • Defining test procedures: Translating requirements into clearly defined, testable verification steps at an early stage.
  • Automating tests: Developing automated software tests directly from the specifications.
  • Simulating hardware: Executing tests using a simulated interface, independent of the actual production hardware.
  • Preparing for qualification: Using development-phase test documentation to support and streamline later qualification activities.

Which technologies and tools were used?

  • Proprietary test bench framework with a simulated hardware interface
  • Software development in C++ and C#

Customer Benefits

Cost Savings

By leveraging synergies between development and validation, costs were significantly reduced.

Faster Time to Market

Development-phase testing and documented verification activities enabled a faster production line launch.

Reliable Qualification

Automated testing and simulated hardware interfaces enabled reproducible testing throughout the development process.

Strong Partnership with EXCO

Close collaboration between EXCO and the development team enabled optimized test interfaces and more efficient verification processes.

EXCO Services

End-to-End Development of Test & Inspection Systems

EXCO delivers customized measurement and testing solutions for products, assemblies, and semi-finished goods, ranging from manual standalone test stations to fully automated inline testing systems. Our platform combines flexible software, proven components, and tailored customization to ensure that your testing processes are efficient, reliable, and compliant with applicable requirements.

Our services:

  • Electrical, mechanical, and optical testing methods
  • Application-specific measurement concepts and modular measurement setups
  • Development of software, electronics, and mechanical systems
  • Integration and customization of sensors, actuators, and measurement technology
  • Modular and automated test systems for flexible testing requirements
  • Semi-automated and fully automated testing processes
  • Embedded Systems Development

Equipment Qualification

We provide equipment and system qualification services for the regulated medical device and pharmaceutical industries.

EXCO supports you throughout every stage of the qualification process:

  • Design Qualification (DQ)
  • Installation Qualification (IQ)
  • Operational Qualification (OQ)
  • Performance Qualification (PQ)
  • Factory Acceptance Test (FAT) Support
  • Site Acceptance Test (SAT) Support

Process Validation

EXCO provides validation services for your manufacturing processes, ensuring consistent process performance, product quality, and compliance with applicable regulatory requirements.

Our services:

  • Development and alignment of the validation strategy
  • Creation of process documentation covering all relevant process steps and results
  • Identification of process risks and definition of appropriate risk mitigation measures

Consulting for Regulated Industries

We support your qualification projects from initial planning through to successful completion, ensuring that regulatory requirements are implemented efficiently while remaining practical and business-focused.

Our services:

  • Coordination of all relevant stakeholders, including Product Development, Quality Assurance, Manufacturing, and Suppliers
  • Consulting on regulatory requirements and compliance topics, particularly EU GMP, Annex 15, GAMP® 5, and 21 CFR Part 11
  • Support during customer, supplier, and regulatory audits as well as inspections conducted by the FDA and other regulatory authorities

Why EXCO

Why EXCO as Your Partner for Development, Qualification, and Validation?

As an ISO 13485- and ISO 9001-certified company, we develop, qualify, and validate your products and processes in accordance with established quality standards such as GMP and GAMP® 5. We incorporate the requirements of regulated industries from the very beginning, ensuring compliance, quality, and efficiency throughout the entire lifecycle.

With EXCO, you benefit from a comprehensive portfolio of services covering the entire lifecycle of your equipment and systems. From the development of turnkey test and inspection systems and GMP-compliant equipment qualification to process validation, we provide all relevant services from a single source. This reduces interfaces, saves valuable time, and ensures you have one dedicated point of contact throughout every stage of your project.

Explore our full portfolio of services here: EXCO Services

At EXCO, we combine expertise in engineering, computer science, and mathematics. Our interdisciplinary teams support you throughout every phase of your project, working closely with you to develop tailored, practical solutions that meet your specific requirements.

EXCO supports you not only in individual projects but also as a long-term partner in the continuous advancement of your products, processes, and regulatory strategies.

As one of the leading engineering service providers for regulated markets, EXCO combines extensive industry experience with deep technical and regulatory expertise. This enables us to support you throughout the development, qualification, and validation of your products, processes, and systems with confidence and competence.

At EXCO, we do not rely on off-the-shelf solutions. We design and develop test and inspection systems tailored to your products, processes, and individual requirements.

TÜV SÜD certified quality management systems according to ISO 13485 for medical devices and ISO 9001.

EXCO's Quality Standard

Certified by TÜV SÜD to EN ISO 13485:2016 and DIN EN ISO 9001:2015

EN ISO 13485:2016 - The Provision of Design and Development Services for Components, Semi-Finished Products and Manufacturing Processes for Medical Devices and In Vitro Diagnostics. The Provision of Development Services and of Testing and Production Equipment for the Manufacturing of Medical Devices and In Vitro Diagnostics, including Robot-Based Physical Testing for Use within Product Development, Verification or Validation Activities. The Provision of Regulatory Affairs Services for Medical Devices and In Vitro Diagnostics. The Provision of Qualification and Validation Services for the Manufacturing of Medical Devices and In Vitro Diagnostics.

DIN EN ISO 9001:2015 - Design and development of components, semi-finished products, manufacturing processes, software as well as production of test and production equipment as well as provision of services in laboratory analysis

Contact us

Your Contacts

Porträt Dorit Schultz, Industrial Solutions bei EXCO

Dorit Schultz

Industrial Solutions

+49 6233 73778-139

Porträt Daniel Brendel, Industrial Solutions bei EXCO

Daniel Brendel

Industrial Solutions

+49 6233 73778-123

Get in touch with our EXperts

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Laboratory environment supporting conformity assessment, regulatory approval, and market access under MDR and IVDR.

EXCO Sevices

EXplore our EXCO Services

As a full-service provider, we support SMEs and large corporations with high-quality technical solutions in software engineering, systems development, automation, and quality assurance for highly regulated markets. Our customers include companies in the medical technology, pharmaceutical technology, biotechnology, chemical, and food technology sectors, as well as other regulated industries.

Discover EXCO

FAQ

FAQs - About EXCO

As a global technical service provider, EXCO supports companies in regulated industries throughout the entire product lifecycle, from development and quality assurance to regulatory affairs and product approval. Explore our complete range of services: EXCO Services

Since 1994, EXCO has been synonymous with technical expertise and practical solutions for regulated industries. Today, more than 200 employees across 8 locations support customers worldwide with development, quality assurance, and regulatory approval projects.

We focus on the medical technology, pharmaceutical technology, biotechnology, chemical, and food technology sectors, as well as other regulated industries.

As an ISO-certified company (ISO 13485 and ISO 9001), EXCO delivers high-quality technical solutions in software engineering, systems development, automation, engineering, and quality assurance. We support our customers throughout the entire product lifecycle, from initial concept and development to regulatory approval, post-market surveillance, and ongoing product improvement. Explore our full range of services: EXCO Services.

EXCO is headquartered in Frankenthal (Pfalz), Germany, with additional locations across Germany and a subsidiary in Switzerland, EXCO Consulting GmbH. This regional presence enables us to provide flexible, responsive support close to our customers.